Benefits of Pipe Cleaning with Deepchill®
Highly effective but not destructive
Ice pigging with Deepchill® combines the effectiveness of invasive techniques like hard pigging, swabbing, or harsh chemicals with the non-disruptive nature of water flushing. The semi-solid Deepchill® is pumped into a pipe, removing contaminants, without causing any damages.
Flexible and versatile
Compared to traditional hard pigs or soft swabbing, Deepchill® is a flexible medium for travelling through pipes. The pumped Deepchill® can flow through changes in diameter, bends, valves and complex layouts without getting stuck and causing blockage, all while leaving the walls of the pipe undamaged.
Minimal downtime
Deepchill® ice pigging is often quicker than conventional cleaning methods, cleaning pipes in a single pass. It also doesn’t require extensive downtime for drying, chlorination, or curing, excavation or bypass mains.
Environmentally Friendly
Ice Pigging with Deepchill® uses no chemicals and approximately 50% less water than standard water flushing, while drastically reducing the volume of effluent.
Increased Product Recovery
Ice pigging can increase product recovery from the lines by up to 50%, maximizing yield and reducing waste.
Reduction in Effluent Surcharges
By effectively cleaning pipelines, ice pigging can help reduce effluent surcharges, contributing to 1000’s of dollars in cost savings as well as environmental sustainability.
Efficiency
Deepchill® ice pigging cleans pipes at a fraction of time compared to water flushing, reducing downtime and optimizing production schedules.
Versatility
Whether dealing with viscous condiments, delicate dairy products, or sensitive pharmaceutical ingredients, Deepchill® ice pigging can adapt to a wide range of processing requirements.
Why Green Maple Inc.?
1. Proven Reliability: A decade at the forefront of Ice Pigging technology, with equipment designed for durability and precision.
2. Flexibility in Service: Tailored solutions ranging from complete system design to providing Ice Pigging as a service, or integrating with your existing setup.
3. Personalized Customer Relationships: As a dedicated, independent business, we prioritize long-term relationships and offer open, consultative interactions.
Benefits of Choosing Ice Pigging
1. Enhanced Cleaning Efficiency: Reliable and repeatable, Ice Pigging offers superior pipe cleaning.
2. Waste Reduction: Significantly cut down on waste, including product, water, and chemical waste.
3. Increased Operational Efficiency: Improved cleanliness of pipes and faster cleaning processes mean better system availability.
4. Safety and Convenience: Low-pressure cleaning in a single pass, with easy disposal as the ice simply melts away.
5. Time-Saving: Less frequent and quicker cleaning processes due to the method’s efficacy.
Ice Pigging at Processing Plants
Deepchill® ice pigging is a revolutionary pipe cleaning solution particularly well-suited for processing plants where hygiene and product integrity are paramount.
Food Processing Factories: In industries such as condiments and dairy production, maintaining sanitary conditions is non-negotiable. Ice pigging ensures that pipes carrying products like sauces, creams, and dairy liquids remain free from buildup, ensuring product quality and compliance with strict food safety standards.
Personal care and cosmetics: Ice pigging offers a gentle yet thorough cleaning solution for pipelines involved in the production (i.e. hair care, body wash and creams) removing residues and ensuring consistent product quality.
In this application, a stationary Deepchill® system is integrated with the factory’s CIP (Clean-in-Place) system, ensuring a streamlined and efficient cleaning process.
Increased Product Recovery
Deepchill® ice pigging removes accumulated sediment, debris, and biofilm from pipelines, restoring flow capacity and optimizing hydraulic performance.
Improved Water Quality
By effectively cleaning pipelines, ice pigging helps maintain water quality standards, reducing the risk of contamination and ensuring the delivery of clean and safe drinking water to consumers.
Efficiency
Deepchill® ice pigging cleans pipes at a fraction of time compared to water flushing, reducing downtime and optimizing production schedules.
Environmental Sustainability
Whether dealing with viscous condiments, delicate dairy products, or sensitive pharmaceutical ingredients, Deepchill® ice pigging can adapt to a wide range of processing requirements.
Let Our Experts Assist You
Green Maple International has evolved to become a leader in environmentally friendly and efficient pipe cleaning technologies. Since our inception in 2007, our dedication to innovation has propelled us to the forefront of the industry. Today, Green Maple International stands as a testament to our commitment to progress and sustainability.
At Green Maple International, our mission is to revolutionize the way pipes are cleaned across industries worldwide. We strive to provide solutions that are not only effective but also environmentally responsible. Our unique Ice Pigging technology embodies this mission, offering a cleaning process that saves water, reduces waste, and minimizes disruption.
Features
- Modular units with full redundancy
- Deepchill® Generators with air-cooled condensers
- HMI Touchscreen with wireless control function
- Remote monitoring of system operation via Internet
- Off-grid power supply option for control panels and heaters
- All insulated steel pipes, no flex joints or copper tubing
- Heat tracing to prevent freezing
- Integrated filtration system
- Operates with both diesel and electrical power
Functions
- Produce and deliver batches of Deepchill® with mobile generation and mixing units
- Generates Deepchill® from brine or seawater
- Maximum crystal concentration of 95% (by apparent volume using Cafetiere method, for ice pigging application)
- Adjustable Deepchill® concentration
- Adjustable Deepchill® delivery rate
Food Industry
Similar to personal care, our solutions ensure hygienic conditions and efficient product recovery in food production.
Automotive & Supply Chain
Minimize the risk of product contamination while adhering to high-quality standards.
Pharmaceuticals
Achieve ultra-high cleanliness levels in pure water loops, crucial in compliance-driven sectors.
Personal Care & Cosmetics
Benefit from hygienic, factory-based equipment for automatic product recovery across multiple production lines.
Maritime and Ship Systems
Optimize cleaning time in challenging marine environments, where time in port is critical.
Defense Sector
Enhance asset life and availability in naval vessels with efficient cleaning solutions.
Surface Coating & Pigments
Address cleaning challenges in paint and pigment lines, reducing cross-batch contamination and other useful uses.
Other Industries
For niche applications where Ice Pigging adds significant value, we are the go-to experts in implementing best available techniques (BAT).
Ice Pigging Solutions
Discover how our unique Ice Pigging service can be a game-changer if you require it less than thrice annually.
Equipment Sales and Supply
Explore the advantages of owning your own Ice Pigging equipment to boost time efficiency and overall productivity.
Maintenance and Support
Our customized maintenance and support agreements are designed to meet your specific requirements.
